Before control-plane and worker joins, remove stale kubelet/kubernetes identity files and run kubeadm reset -f. This prevents preflight failures like FileAvailable--etc-kubernetes-kubelet.conf during repeated reconcile attempts.
When Proxmox guest-agent IPs are empty and SSH discovery returns duplicate generic hostnames (e.g. flex), assign remaining missing nodes from unmatched SSH-reachable IPs in deterministic order. Also emit SSH-reachable IP diagnostics on failure.
Update verification stage to block on cilium daemonset rollout and all nodes reaching Ready. This prevents workflows from reporting success while the cluster is still NotReady immediately after join.
Append --ignore-preflight-errors=NumCPU,HTTPProxyCIDR to control-plane join commands and HTTPProxyCIDR to worker joins so kubeadm join does not fail on known single-CPU/proxy CIDR checks in this environment.
Inline kubelet bootstrap/kubeconfig flags in ExecStart and gate startup on /etc/kubernetes/*kubelet.conf in addition to config.yaml. This prevents kubelet entering standalone mode with webhook auth enabled when no client config is present.
Exclude the configured VIP suffix from subnet scans and prefer non-VIP IPs when multiple SSH endpoints resolve to the same node. This prevents cp-1 being discovered as .250 and later failing SSH commands against the floating VIP.
Include KUBELET_KUBECONFIG_ARGS in kubelet ExecStart so kubelet can authenticate with bootstrap-kubelet.conf/kubelet.conf and register node objects during kubeadm init.
When kubeadm init fails at upload-config/kubelet due missing node object, explicitly restart kubelet to ensure bootstrap flags are loaded before waiting for node registration. Add kubelet flag dump and focused registration log output to surface auth/cert errors.
Remove custom KubeletConfiguration from init config so kubeadm uses default kubelet authn/authz settings and bootstrap registration path. This avoids the standalone-style kubelet behavior where the node never appears in the API.
Handle kubeadm init failures where upload-config/kubelet runs before the node object exists. When that specific error occurs, wait for cp-1 registration and run upload-config kubelet phase explicitly instead of aborting immediately.
kubeadm v1beta4 expects nodeRegistration.kubeletExtraArgs as a list of name/value args, not a map. Switch hostname-override to the correct structure so init config unmarshals successfully.
Clear kubelet cert/bootstrap artifacts after reset and force hostname override in kubeadm nodeRegistration so the node consistently registers as cp-1 instead of inheriting stale template identity.
Set hostname before init and inject nodeRegistration.name into kubeadm InitConfiguration so cp-1 registers as the expected node (cp-1) instead of inheriting the template hostname. This fixes upload-config/kubelet failures caused by node lookup for k8s-base-template.
Always re-run primary init when reconcile performs node rebuilds to avoid stale/partial cluster state causing join preflight failures. Also add wantedBy for kubelet so systemctl enable works as expected during join/init flows.
Clear completed bootstrap stage checkpoints whenever nodes are rebuilt so reconcile does not skip required init/cni/join work on fresh hosts. Also pass explicit --node-name for control-plane and worker joins, and ensure kubelet is enabled before join commands run.
Some freshly cloned VMs still report template/generic hostnames during discovery. Probe DMI product serial over SSH and map it to Terraform VMIDs so cp-2/cp-3/wk-2 can be resolved even before hostname reconciliation.
Increase default SSH timeout, reduce scan concurrency, and add a second slower scan pass to avoid transient misses on busy runners. Also print discovered hostnames to improve failure diagnostics when node-name matching fails.
Enable kubelet before kubeadm init and stop forcing kubelet out of wantedBy so kubeadm can reliably register the node during upload-config/kubelet. Also clear stale kubelet config files during remote prep to avoid restart-loop leftovers.
Do not skip node rebuilds unless SKIP_REBUILD=1 is explicitly set. This prevents stale remote helper scripts from being reused across retries after bootstrap logic changes.
Introduce a clean orchestration layer in nixos/kubeadm/bootstrap/controller.py and slim rebuild-and-bootstrap.sh into a thin wrapper. The controller now owns preflight, rebuild, init, CNI install, join, and verify stages with persisted checkpoints on cp-1 plus a local state copy for CI debugging.
The previous replacement changed both mountPath and hostPath, causing kube-vip to lose its expected in-container kubeconfig path and exit. Keep mountPath at /etc/kubernetes/admin.conf, swap only hostPath during bootstrap, and enable kube-vip debug log level.
Run first-control-plane kube-vip manifest without --leaderElection so VIP can bind before API/RBAC are fully available. Also print kube-vip container exit details on failure.
Remove --services from kube-vip static pod manifests for init/join. Service LB mode can crash-loop during kubeadm bootstrap before cluster RBAC is ready, which prevented VIP binding.
Use terraform plan -refresh=false in plan/apply workflows to avoid slow Proxmox state refresh on every push. This keeps CI fast while preserving apply behavior from the generated plan.
Move kubeadm reset ahead of kube-vip manifest generation, use super-admin.conf during bootstrap for kube-vip, and restore admin.conf after init. Also switch nixos-rebuild to --sudo and make QEMU guest agent optional so Terraform plan can skip slow guest-agent refreshes when it is not installed.
- Start kube-vip as a detached container to claim VIP before kubeadm init
- Wait for VIP to be bound before proceeding
- Generate static pod manifest for kube-vip
- Stop bootstrap kube-vip after API server is healthy (static pod takes over)
- Add kube-vip logs output if VIP fails to bind
